Hangzhou Qianrong Automation Equipment Co.,Ltd
Hangzhou Qianrong Automation Equipment Co.,Ltd. focus on ultrasonic application, in good faith to win customers
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Production Line for Syringe Ultrasonic Spray Coating Technology for Blood Collection Vessels BTC and Injection Tubes
Description:
The ultrasonic coating system is the main coating technology for blood collection vessels (BTC) and injection tubes. The ultrasonic coating system can isolate the atomized spray to the wall of the required bottom coating area of the blood collection tube or syringe barrel, instead of coating the entire tube.
An example of the application of ordinary ultrasonic coating for blood collection is to spray a silica coating to accelerate coagulation. Spray the silica slurry onto the pipe wall to form a uniform film of silica particles. Ultrasonic spray is beneficial in this particular application because ultrasonic vibration of the nozzle will destroy any silica agglomerate, thus ensuring a uniform coating on the pipe wall.
Parameters:
| Product Type | Syringe Tube Ultrasonic Spray Coating FS800 |
| Spray Nozzle Operating Frequency | 60KHz (Optional 40Khz) |
| Nozzle Power | 1-15W |
| Continuous Spraying Volume Max | 0.01-2ml/min |
| Effective Spraying Width | 1-m |
| Spray Uniformity | ≥95% |
| Solution Conversion Rate | ≥95% |
| Solution Viscosity | ≤15cps |
| Temperature Range | -10-60℃ |
| Diversion Pressure Max | ≤0.01MPA |
| Input Voltage | 220V±10%/50-60Hz |
| Control Mode | XYZ adopts imported servo motors for all three axes |
| Control Content | PLC control, touch screen+buttons |
| Liquid Supply Method | Precision injection pump |
Factors affecting the spraying effect of ultrasonic spraying machine:
1. Coating properties: The viscosity, surface tension, rheological properties, etc. of the coating directly affect the dispersion and spraying effect of the ultrasonic spraying machine. Different types of coatings may require adjusting the parameters of the ultrasonic spraying machine, such as amplitude, frequency, etc.
2. Spraying distance and angle: The spraying distance and angle of the ultrasonic spraying machine can affect the uniformity and spraying speed of the spraying. Too close or too far spraying distance, or incorrect spraying angle, may lead to uneven coating thickness or unsatisfactory spraying effect.
3. Air flow control: Ultrasonic spraying machines usually combine air flow spraying to spray paint particles onto the target surface. The pressure, speed, and control of the airflow have an impact on the spraying effect. Appropriate airflow control can help achieve uniform coating and precise spraying positions.
4. nozzle design: The nozzle design of an ultrasonic spraying machine can also have an impact on the spraying effect. The shape, size, and aperture size of the nozzle need to be matched with the characteristics of the coating to achieve the best spraying effect.
5. Spray speed: The control of spray speed can affect the thickness and uniformity of the coating. A spraying speed that is too fast or too slow may result in uneven or overly thick coatings.
6. Surface preparation: Surface preparation before spraying is also very important. The cleanliness, smoothness, and roughness of the surface can all affect the adhesion and quality of the coating.
The combined influence of these factors will determine the final spraying effect of the ultrasonic spraying machine. When using ultrasonic spraying machines, these factors should be comprehensively considered, and adjustments and optimizations should be made according to specific situations to achieve ideal spraying effects.
Production Line for Syringe Ultrasonic Spray Coating Technology for Blood Collection Vessels BTC and Injection Tubes
