Hangzhou Qianrong Automation Equipment Co.,Ltd
Hangzhou Qianrong Automation Equipment Co.,Ltd. focus on ultrasonic application, in good faith to win customers
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ITO Glass Aluminum Molybdenum Copper and Indium 20Khz Ultrasonic Outer Circle Coated Non flux Welding
Description:
The ultrasonic indium coating machine is mainly used for the manufacturing of ITO targets. It can evenly penetrate indium metal into the metal and non-metal surfaces of copper plates, ITO glass, silicon dioxide, etc. It is an advanced application direction of ultrasound, replacing the outdated technology of manual scraping in the past. Mainly used for electronic component welding (flux free welding), welding electrical and electronic products made of aluminum (or copper) magnetic wires, such as electric motors, transformers, inductors, etc., flux free welding, battery electrode welding, welding other difficult to weld non-ferrous metal products (aluminum, nickel, molybdenum, glass, ceramics, other non-ferrous metals) surface coating.
Parameters:
| Product Type | Planar Indium Coating | Inner Hole Indium Coating | Outer Circle Coated with Indium | |
| Rated Power | 100-1000W | 500-2500W | 300-1500W | |
| Frequency | 20,28,30KHz | 20KHz | 20KHZ | |
| Temperature Range | 150-400℃ | |||
| Working Amplitude | 3-20μm | 3-15μm | 3-20μm | |
| Input Voltage | 220V± 10%,50/60Hz,4A | 220V± 10%,50/60Hz,8A | 220V± 10%,50/60Hz,6A | |
| Indium Coated Head Material | Titanium Alloy (other materials can be customized) | |||
| Working Mode | Intermittent/Continuous switchable | |||
| Control Mode | Manual Button or External Control | |||
| Composition Accessories | Ultrasonic Generator,Transducer, Specialized Amplitude Lever, Indium Coated Head, Shell, etc | |||
| Ultrasonic Generator | Size | 180*120*360mm | ||
| Weight | 5kg | |||
| Characteristic | Fully digital frequency tracking system, temperature automatic adjustment system, capable of working 24 hours a day | |||
| Vibration Head Size | Φ16cap shaped round head,50*10mmsquare head | 50*30mm(inner diameter of curved fitting pipe) | 80*20mm (outer diameter of curved fitting pipe) | |
| Processable Materials | ITO glass, aluminum, molybdenum, copper, indium, etc | |||
| Application Direction | Flat, inner hole, outer circle, etc | |||
Advantages of ultrasonic indium coating machine:
1. Do not use flux
Flux will generate micro bubbles inside the welding process, which can cause welding defects such as cracks over time. Ultrasonic technology does not use flux during the welding process, so it will not cause progressive corrosion due to residual flux in the welding area.
2. Environmentally friendly welding solutions
Ultrasonic welding technology does not use flux, so it does not require gas discharge facilities or wastewater treatment facilities to treat harmful gases generated by flux.
3. The coating is firm and will not peel off.
4. The coating is uniform, without blind spots or ripples.
5. Reduce production costs
By replacing expensive copper wire with aluminum wire, production costs can be reduced by about 80%, saving indium metal, and the indium coating is within 0.02mm. No need for flux process and flux cleaning process, greatly reducing equipment and production costs, and improving productivity by simplifying welding process.
6. Improve production efficiency
7. Assist in developing new products
Glass, ceramics, and aluminum materials that are difficult to weld cannot be welded using traditional flux welding methods. However, ultrasonic technology can be used to bond materials that are difficult to weld and develop new products. New materials can also be developed by welding different materials, such as aluminum copper, copper glass, aluminum ceramics, etc.
ITO Glass Aluminum Molybdenum Copper and Indium 20Khz Ultrasonic Outer Circle Coated Non flux Welding
