Hangzhou Qianrong Automation Equipment Co.,Ltd
Hangzhou Qianrong Automation Equipment Co.,Ltd. focus on ultrasonic application, in good faith to win customers
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40Khz Ultrasonic Cutting Transducer for Rubber Cuuting Machine with High Frequency
Description:
Ultrasonic transducer is a device that realizes the mutual conversion of electrical energy and sound energy by piezoelectric effect, also known as piezoelectric transducer. The transducer is composed of a central piezoelectric ceramic element, front and rear metal cover plates, prestressed screws, electrode sheets, and insulating tubes. Ultrasonic transducers are used in almost all ultrasonic equipment. Qianrong ultrasonic equipment is the source manufacturer of ultrasonic titanium alloy transducers and core components.
40Khz Ultrasonic Piezoelctric Cutting Transducer using high-quality, high-consistency piezoelectric ceramics, professional structure design, stable operation, high stability, high consistency, high load test, non-hot, high amplitude, low impedance, stable wave, Characteristics of constant waves.
The most important issue to consider when using ultrasonic transducers is the matching with the input and output terminals, followed by mechanical installation and matching dimensions. The transducer and machine must be well matched for optimum performance.
Specifications:
| Model | QR-2540-4BD |
| Frequency | 40khz |
| Output power | 300 watt |
| Joint bolt | M8 |
| Ceramic disc Diameter | 25mm |
| Qty of ceramic discs | 4pcs |
| Capacitance | 4.5-6.5nf |
| Amplitude | 4 um |
| Application | Plastic welding machine |
Parameters:
| The columnar type NTK TYPE | ||||||||
| Item No.
| Connect screw
| Ceramic dia (mm)
| Qty of Ceramic (pc) | Frequency (khz)
| Capacitance | power (W)
| ||
| Yellow | Grey | Black | ||||||
| 7015-4BZ | M20 X 1.5 | 70 | 4 | 15 | 12500-14000 | 17000-19000 | 2600 | |
| 6015-4BZ | M20 X 1.5 | 60 | 4 | 15 | 8000-10000 | 10000-12000 | 12500-13500 | 2200 |
| 6015-6BZ | M20 X 1.5 | 60 | 6 | 15 | 14000-16000 | 19500-21000 | 2600 | |
| 5015-4BZ | M18 X 1.5 | 50 | 4 | 15 | 12000-13000 | 13000-14300 | 15000-17000 | 1500 |
| 4015-4BZ | M16 X 1 | 40 | 4 | 15 | 10000-11000 | 10500-11500 | 700 | |
| 5520-4BZ | M18 X 1 | 55 | 4 | 20 | 10000-11000 | 10500-11500 | 14300-20000 | 2000 |
| 5020-6BZ | M18 X 1.5 | 50 | 6 | 20 | 18500-20000 | 22500-25000 | 2000 | |
| 5020-4BZ | M18 X 1.5 | 50 | 4 | 20 | 11000-13000 | 13000-15000 | 15000-17000 | 1500 |
| 5020-2BZ | M18 X 1.5 | 50 | 2 | 20 | 6000-6500 | 6500-7000 | 8000-9000 | 800 |
| 5020-4CZ | M18 X 1.5 | 50 | 4 | 20 | 11000-12000 | 13000-14000 | 14500-16000 | 1500 |
| 5020-4HZ | M18 X 1.5 | 50 | 4 | 20 | 11000-12000 | 1500 | ||
| 5020-4BL | M18 X 1.5 | 50 | 4 | 20 | 11000-12500 | 1500 | ||
| 4020-4BZ | 1/2-20UNF | 40 | 4 | 20 | 9000-10000 | 9500-11000 | 900 | |
| 4020-2BZ | 1/2-20UNF | 40 | 2 | 20 | 4800-5500 | 500 | ||
| 3820-4BZ | 1/2-20UNF | 38 | 4 | 20 | 6500-7500 | 800 | ||
| The columnar type NTK TYPE | ||||||||
| Item No.
| Connect screw
| Ceramic dia (mm)
| Qty of Ceramic (pc) | Frequency (khz)
| Capacitance | power (W)
| ||
| Yellow | Grey | Black | ||||||
| 5025-2BZ | M12 X 1 | 50 | 2 | 25 | 5000-5600 | 7000-8000 | 500 | |
| 3828-2BZ | 1/2-20UNF | 38 | 2 | 28 | 3800-4300 | 500 | ||
| 3828-4BZ | 1/2-20UNF | 38 | 4 | 28 | 7600-8500 | 10500-12000 | 800 | |
| 3028-2BZ | 3/8-24UNF | 30 | 2 | 28 | 2700-3100 | 3400-3800 | 400 | |
| 3028-4BZ | M10*1 | 30 | 4 | 28 | 6000-7000 | 700 | ||
| 2528-4FZ | M8 X 1 | 25 | 4 | 28 | 3900-4300 | 400 | ||
| 2528-2FZ | M8 X 1 | 25 | 2 | 28 | 1950-2200 | 2200-2500 | 300 | |
| 3030-4BZ | M10 | 30 | 4 | 30 | 6200-6900 | 700 | ||
| 3035-2FZ | 3/8-24UNF | 30 | 2 | 35 | 2700-3100 | 500 | ||
| 3035-4BZ | M10 X 1 | 30 | 4 | 35 | 5000-6200 | 800 | ||
| 2535-2FZ | M8 X 1 | 25 | 2 | 35 | 1900-2200 | 400 | ||
| 2540-2BZ | 3/8-24UNF | 25 | 2 | 40 | 2000-2300 | 500 | ||
| 3040-4BZ | M10 | 30 | 4 | 40 | 5500-6200 | 1000 | ||
| 3050-4BZ | M8 | 30 | 4 | 50 | 5500-6200 | 600 | ||
| 1560-2BZ | M6 X 0.75 | 15 | 2 | 60 | 700-800 | 100 | ||
What should we do if the transducer is not working well?
Common problems in trials are wafer cracking, weakness, easy overload, electrode pad ignition, electrode chip cracking, severe heat generation, strange noise, leakage wave, wafer misalignment, etc.; the reasons can be classified into three categories:
1. There is a problem with the customer's drive power or mold and assembly.
In this case, we recommend that customers actively find the cause or communicate with our technical staff to improve as soon as possible. Even if you don't use our company's products, it is definitely beneficial and harmless to improve your own problems.
2. There is a problem with the transducer and the horn.
This situation is also certain to happen, but the possibility of discovery is small.
3. Both products have no problems, but they do not match.
This is the most common situation, that is, the customer's drive power is good, the transducer is good, the assembly is normal, but the parts are not
Match. The main parameters causing the mismatch are the frequency and capacitance of the transducer.
40Khz Ultrasonic Cutting Transducer for Rubber Cuuting Machine with High Frequency
