Hangzhou Qianrong Automation Equipment Co.,Ltd
Hangzhou Qianrong Automation Equipment Co.,Ltd. focus on ultrasonic application, in good faith to win customers
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Wire Head Forming Mutual Metal Welding by 4000w 20Khz Ultrasonic Device
Description:
The metal welding machine transmits high-frequency vibration waves to two metal surfaces to be welded, and under pressure, the two metal surfaces rub against each other to form a fusion between the molecular layers, which has the advantages of being fast, energy-saving, and fusing. High strength, good electrical conductivity, no spark, close to cold processing; the disadvantage is that the welded metal parts should not be too thick, the solder joints should not be too large, and need to be pressurized.
Parameters:
| Item No | QR-X2020A | QR-X2030A | QR-X2040A |
| Power | 2000W | 3000W | 4000W |
| Welding Area | 0.5-16mm2 | 0.5-20mm2 | 1-30mm2 |
| Air Pressure | 0.05-0.9MPa | 0.05-0.9MPa | 0.05-0.9MPa |
| Frequency | 20KHZ | 20KHZ | 20KHZ |
| Voltage | 220V | 220V | 220V |
| Weight of horn | 18KG | 22KG | 28KG |
| Dimension of Horn | 530*210*230mm | 550*220*240mm | 550*250*240mm |
| Generator Size | 540*380*150mm | 540*380*150mm | 540*380*150mm |
Advantage:
1. Ultrasonic welding can be performed between different metals of the same metal, which consumes much less energy than electrical welding. Ultrasonic welding requires less pressure than other pressure welding, and the deformation amount is less than 10%, while the workpiece deformation of cold pressure welding is 40%-90%.
2. Ultrasonic welding does not require pre-treatment of the surface to be welded and post-weld treatment as in other welding. Ultrasonic welding minimizes the temperature effects of the material and does not alter the metal structure, making it ideal for soldering applications in the electronics field.
3. The two welded objects overlap and are joined into a solid form by ultrasonic vibration and pressure bonding, the joining time is short, and the joint portion does not produce a cast structure (rough surface) defect. Compared with the electric resistance welding method, the ultrasonic welding has a long tool life, less mold repairing and replacement time, and is easy to automate.
4. It has the most advanced welding mode of time welding, deep welding and collapse welding, which is more suitable for high precision welding occasions. Double-column electric lifting body, easy to operate and high strength.
5. Fully English touch digital human-machine interface operation, with high speed, high efficiency and high precision. Linear ball slides ensure long-term, high-precision welding of the weld head.
The metal welding machine is also a semi-automated ultrasonic metal welding equipment that can use ultrasonic vibration energy to weld non-ferromagnetic metal materials. Metal welding machine equipment has a wide range of applications in the production of secondary batteries.
Wire Head Forming Mutual Metal Welding by 4000w 20Khz Ultrasonic Device
