Hangzhou Qianrong Automation Equipment Co.,Ltd
Hangzhou Qianrong Automation Equipment Co.,Ltd. focus on ultrasonic application, in good faith to win customers
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4000w Ultrasonic Environment Protection Welding of Copper and Aluminum Wires
Description:
Ultrasonic wire harness welding machine Application: metal wire harness, copper and aluminum wire harness, metal braided wire, metal stranded wire, wire harness terminal, battery wire, welding of motorcycle wire harness, household wire harness, motor lead wire and wire harness, connector connector, etc. Copper wire and aluminum wire welding are widely used in automobiles, electronic appliances, motors, communication equipment, mechanical equipment, instrumentation and other industries.
Parameters:
| Item No | QR-X2020A | QR-X2030A | QR-X2040A |
| Power | 2000W | 3000W | 4000W |
| Welding Area | 0.5-16mm2 | 0.5-20mm2 | 1-30mm2 |
| Air Pressure | 0.05-0.9MPa | 0.05-0.9MPa | 0.05-0.9MPa |
| Frequency | 20KHZ | 20KHZ | 20KHZ |
| Voltage | 220V | 220V | 220V |
| Weight of horn | 18KG | 22KG | 28KG |
| Dimension of Horn | 530*210*230mm | 550*220*240mm | 550*250*240mm |
| Generator Size | 540*380*150mm | 540*380*150mm | 540*380*150mm |
Structure:
The ultrasonic wire harness welding machine consists of two parts: the machine and the ultrasonic power generator.
1. Machine The machine has a chassis, a guide post, a transducer, a pneumatic system, a PC circuit, and a bottom mold.
2. The acoustic component acoustic component consists of two parts: the transducer and the welding head. The transducer uses a piezoelectric vibrator that converts electrical energy into mechanical vibration. The converter is analogous to the transformer in the circuit and functions as a mechanical damping transformation and amplitude amplification. The welding head is designed according to the welding requirements and the shape of the weldment. It also functions as a secondary impedance transformation and amplitude amplification. From the structure and shape, the welding head is not complicated, but it requires the best design, the best materials and the best processing technology. Welding heads with complex shapes and large dimensions are difficult to design and are generally designed by the manufacturer.
3. The air pressure system of the air pressure system is powered by compressed air. The solenoid valve is used to switch the circuit, and the cylinder piston is driven to drive the welding head to move up and down. The pressure regulator is used to control the air pressure, and the one-way throttle valve is used to control the lifting speed.
4, the control circuit
The control circuit performs program control on the welding process. The function keys on the panel can set the welding time according to different objects of welding, delay time, and then step on the foot switch, the welding machine will automatically complete a welding process.
5. Ultrasonic Power Generator The ultrasonic power horn provides electrical power to the acoustic components. Since the resonant frequency and impedance of the acoustic component will vary greatly during the soldering process, the ultrasonic power horn must have the ability to automatically track the frequency, and the output power is automatically adjusted by the load. NC-3000 ultrasonic metal spot welding machine adopts his excitation oscillation; phase method automatic frequency tracking; constant vibration speed control.
4000w Ultrasonic Environment Protection Welding of Copper and Aluminum Wires
