Replacement Traditional Milling Processing 20Khz Ultrasonic Technology
Description:
With the continuous development of industry,spare parts for machining requirements are also increasing, accompanied by the development of high-speed spindle technology and ultrasonic power technology, ultrasonic high frequency vibration and the spindle at high speed for the integration of ultrasonic milling, is seen as a highly precise and efficient processing technology pioneer, applied to various materials especially fine machining of brittle hard materials. A rotary cutter as cutting tool, suitable for processing plane, groove, various forming surfaces (flower key, gear and thread) and special shaped surfaces etc.
Specifications:
| Item No | QR-M20A |
| Power | 100W |
| Generator | Digital generator |
| Frequency | 20KHZ |
| Voltage | 220V |
| Speed | 3000 r / min or less |
| Resonance point amplitude | 10um or more |
| Matching tool | carbide end mill head Φ2-Φ13; disk cutter Φ50 |
Ultrasonic processing features:
(1) Wide processing range
a. It can process hard-working metal, non-metal materials such as hardened steel, stainless steel, titanium and its alloys; especially some non-conductive non-metallic materials such as glass, ceramic, quartz, silicon, agate, gemstone, diamond and various Semiconductors and the like can be processed for conductive hard metal materials such as hardened steel and hard alloy, but have low productivity.
b. Suitable for processing deep deep holes, thin-walled parts, slender rods, low rigidity and complex shapes, and requiring high parts;
c. Suitable for precision machining of precision parts such as high precision and low surface roughness.
(2) Low cutting force and low cutting power consumption Since ultrasonic machining mainly relies on instantaneous local impact, the macro cutting force on the surface of the workpiece is small, and the cutting stress and cutting heat are smaller.
(3) High workpiece processing accuracy and low surface roughness can achieve high machining accuracy (size accuracy of 0.005 to 0.02 mm) and low surface roughness (Ra value of 0.05 to 0.2), no residue on the machined surface Stress, burns, etc., also
Suitable for processing thin-walled, narrow-slit and low-stiffness parts.
(4) It is easy to process various types of holes, cavities and molding surfaces of complex shapes.
(5) Tools can be made into more complex shapes with softer materials.
(6) Ultrasonic processing equipment structure is generally simple, easy to operate and maintain.
Replacement Traditional Milling Processing 20Khz Ultrasonic Technology
