20Khz 2000W Ultrasonic Replacement Dukane Converter for Welding Device
Description:
This 20 KHz Ultrasonic Dukane 110-3168 transducer fits machines using the small form transducer with 500, 1000, 1200, 1500, 1600, 1700, 1800 and 2000 watt generators utilizing the 43B18 press/thruster and some other older press or thruster systems. Output thread is 1/2-20.
Ultrasonic transducer is an energy conversion device whose function is to convert the input electrical power into mechanical power (ie, ultrasonic waves) and then pass it out, while it consumes a small amount of power (less than 10%). Therefore, the most important consideration for using ultrasonic transducers is the matching with the input and output terminals, followed by the mechanical mounting and mating dimensions. There are many types of ultrasonic machinery on the market, and customers must provide accurate and reliable indicators to ensure that the ultrasonic transducer products provided by the company can be matched with your company's ultrasonic machines to achieve the best performance.
Specifications:
| Model | QR-D110-3168 |
| Frequency | 20 khz |
| Output power | 2000 watt |
| Joint bolt | 1/2-20UNF |
| Ceramic disc Diameter | 50mm |
| Qty of ceramic discs | 4pcs |
| Capacitance | 11-18nf |
| Amplitude | 10 um |
| Application | Plastic welding machine |
The difference between a titanium alloy transducer and an aluminum alloy transducer:
Aluminum alloy is the most commonly used basic material in ultrasonic waves. Whether it is a transducer, an amplitude modulator or a mold, most of the molds are made of aluminum alloy material, and the appearance is achieved by electroplating or oxidation treatment. Advantages: Aluminum alloy is cheap, easy to process, and low in cost. Disadvantages: It is prone to fatigue fracture, surface decoration is easy to fall off, and the service life is short.
Titanium alloy is a rare metal, and its strength and toughness are the best combined materials. Advantages: no need for surface decoration treatment, to a certain extent, there will be no slipping, cracking, and long service life. Disadvantages: expensive materials, difficult to process, high cost.
Material amplitude difference: Due to the high strength of titanium alloy, it generally has 38-42HRC, while the maximum strength of titanium alloy is only 8-10HRC. The product of the same structure is designed in the ultrasonic wave, and the amplitude of the titanium alloy material is smaller than the amplitude of the aluminum alloy material. The reason is that the strength of the titanium alloy material is high, and the high-strength material weakens part of the amplitude during the amplification and transmission of the ultrasonic wave, and it is advantageous to stabilize the strong wave and filter out the clutter. Make the ultrasonic transmission more stable. If it is necessary to achieve the same amplitude, it is necessary to change the design structure of the titanium alloy product and increase its amplitude design to achieve the required amplitude.
20Khz 2000W Ultrasonic Replacement Dukane Converter for Welding Device
